MDPE50 High-Output Pellet Extrusion System

The MDPE50 is our highest-output pellet extrusion system, engineered for large-format additive manufacturing, robotic 3D printing, and industrial production applications. With material output rates up to 61 lbs/hr (28 kg/hr), the MDPE50 enables faster print times, larger bead widths, and high deposition rates for large parts, tooling, molds, and manufacturing aids.

Built for demanding production environments, the MDPE50 is designed to process both filled and unfilled thermoplastic pellets, including carbon fiber-filled, glass fiber-filled, and mineral-filled materials. This makes it well suited for composite tooling, aerospace and automotive applications, foundry patterns, large molds, and other high-performance industrial uses.

At the core of the MDPE50 is a 24:1 L/D screw and barrel system designed to efficiently melt, pressurize, and deliver material at high flow rates. The extended processing length helps promote consistent melt quality, stable extrusion, and reliable deposition during long-duration print jobs.

To support abrasive materials and extended production use, the MDPE50 comes standard with a nitrided screw and barrel. This hardened wear surface improves durability, extends component life, and helps maintain consistent performance when processing reinforced or filled materials.

The MDPE50 is also designed with serviceability in mind. The screw is removable, allowing direct access to the screw flights and barrel for cleaning, maintenance, and material changeovers. This reduces downtime and helps keep production moving.

With barrel temperatures up to 425°C, compatibility with a wide range of engineering-grade thermoplastics, and the throughput required for large-scale production, the MDPE50 delivers the power, durability, and flexibility needed for industrial additive manufacturing.

Key Benefits

• High-output extrusion: Delivers up to 61lbs/hr (28 kg/hr) for large-format and production-scale printing

• Built for robotic printing: Designed for integration with robotic arms, gantry systems, and custom motion platforms

• Processes filled and unfilled materials: Compatible with carbon fiber-filled, glass fiber-filled, mineral-filled, and standard thermoplastic pellets

• Improved productivity: Enables larger bead widths, faster print times, and higher deposition rates

• Consistent melt and flow: 24:1 L/D screw design supports stable material processing at high output rates

• Production-ready durability: Nitrided screw and barrel improve wear resistance when processing abrasive materials

• Simplified maintenance: Removable screw allows easier cleaning, servicing, and material changeovers

• Broad material flexibility: Supports commodity, engineering, and high-performance thermoplastics

Specifications

• Voltage Requirement: 400–480 VAC, 3-Phase

• Maximum Barrel Temperature: 400°C

• Screw L/D Ratio: 24:1

• Dimensions: 43 in H × 12 in W × 9 in D
  1092 mm H × 305 mm W × 229 mm D

• Weight: 130 lbs (58 kg)

• Barrel and Screw: Nitrided for increased wear resistance and service life

• Maintenance: Removable screw for cleaning, servicing, and material changeover

• Compatible Materials: Commercially available thermoplastic pellets, including filled and unfilled materials, ABS, PS, PC, PETG, PET, PLA, HIPS, TPU, TPE, Ultem™, PEEK, carbon fiber-filled compounds, glass fiber-filled compounds, mineral-filled compounds, and many other engineering-grade thermoplastics

Applications

• Composite tooling and molds

• Aerospace tooling

• Automotive tooling

• Marine plugs, molds, and tooling

• Large-format molds and patterns

• Foundry patterns and casting tooling

• Thermoforming molds

• Production jigs and fixtures

• Manufacturing aids

• Robotic large-format additive manufacturing

• High-throughput production printing

• Industrial prototyping

• Architectural and construction components

• End-use industrial parts

• Research and development for large-format additive manufacturing systems

Material Capability

The MDPE50 is designed to process a broad range of commercially available thermoplastic pellets. Its high-output screw and barrel system supports standard polymers as well as reinforced compounds used in demanding industrial applications.

Compatible material categories include:

• Commodity thermoplastics

• Engineering-grade thermoplastics

• High-temperature polymers

• Carbon fiber-filled materials

• Glass fiber-filled materials

• Mineral-filled materials

• Flexible thermoplastics

• Custom pellet compounds

Material output rates may vary depending on polymer type, pellet geometry, filler content, melt temperature, nozzle size, and print conditions.

Integration Requirements

The MDPE50 is intended for integration with industrial motion platforms and production systems. Typical integration requirements include:

• Robotic arm, gantry, or CNC motion platform

• 400–480 VAC, 3-Phase power supply

• Pellet feed or hopper system

• Temperature control integration

• Motor and extrusion control integration

• Machine control and safety system integration

Built for Industrial-Scale Additive Manufacturing

The MDPE50 is a high-throughput pellet extrusion platform built for users who need production-level output, material flexibility, and reliable operation in demanding environments.

From composite tooling and large molds to high-speed robotic printing, the MDPE50 gives manufacturers the ability to print bigger parts, process more advanced materials, and reduce production time at industrial scale.